Wednesday, March 16, 2011

Get Out Of Your Own Way!

Well, you read the title of this post.

This blog entry is going to have absolutely nothing to do with working on the bus, but EVERYTHING to do with living the dream. So often when I tell people about what I am planning on doing, I have a reaction similar to:
"Oh wow! I wish I could do something like that!"
or
"Oh, I have always wanted to live my life like that!"
or
"If I didn't have to [insert lame excuse here, such as 'raise my kids', 'work in an office', 'take care of ___' ... you get the idea] I would be there in a heartbeat!"

When I hear things like that, AND NOT EVEN about bus-living mind you, I only have one response: ONLY YOU ARE HOLDING YOURSELF BACK. (Which leads me to believe that this person must not really want it.) If you truly want it, you can make it happen. Then you think to yourself, "No, I really DO want it! I just can't!"
"Why?"
Obligations, responsibility, the "shoulds" of life ("I should do this, because that is what a good person does!" or "I made a promise to so-and-so, and so I should just sacrifice myself for the rest of my life." etc., though said not quite so sarcastically of course!) All of these perceived obstacles that are nothing more than figments of your own imagination. This goes for bus living, this goes for traveling, this goes for going back to school, starting up your own business, leaving an abusive spouse, you name it!

All that you have to do is listen to your heart, DECIDE that you truly want it, take a chance and put your energy out in the right direction, start working, and not be judgmental about the process! Oh, and most importantly, GET OUT OF YOUR OWN WAY!

The only person putting these restraints on yourself is yourself. We teach other people how to treat us. If we teach people that we are their doormats to use, abuse, and to follow the path of the perfect little person who lets society's morals and standards define for us who we are to be, well... that is no one's fault but your own. Perhaps you can live the rest of your life trying to fit into their beauty standards while you are at it, or the standards of materialism, and spend your days following the bread trail of the ones who seek to control you...

NO! Take control of your life! Take control of your own destiny! That which we manifest is before us, and do not let anyone or anything stand in your way! Certainly, do not step on, abuse, or do any harm to others, but first and foremost, be true to YOURSELF and the correct path will follow.

Trust yourself, you are all that you have.
Share yourself, and let others know of your goals.

This just happened to me yesterday, a little side story: one of my blog followers had read that I was in need of a torque wrench capable of handling 250 lb ft, and what do you know! Hand delivered only days after I wrote about it was the tool that I needed! See, you never know what you can create by sharing your passions with the world, and this is only a small example.

Now go out there and be brilliant, damnit!!

Sincerely,
The Busgirl and Urge

Saturday, March 12, 2011

Deeper into the depths of confusion


Well, the bearings are currently in a plastic zip lock bag on the floor of my kitchen and every now and then, I will forget that they are there and step on them with bare feet, or trip over them in my slippers, or kick them across the room. It’s pretty good because it’s a reminder to myself that I have to make a decision.
A few things to address here:
1) decision about what?
2) your kitchen floor? Wait, kitchen? …so, you do not live in the bus?

The latter first.
No, I am not currently living in the bus. Whatever. There is currently no floor in the bus because I ripped it out for rust repair, better insulation, and to make trap doors. In fact, here: I will share a picture of the current state of the bus. 


As soon as there is a floor in the bus, I will live in it again. Well, as soon as the engine runs, maybe. I am working in Cambridge, MA right now and the bus is in Pawtucket. Long commute, and I am without a car since my rabbit is still in storage until another few rainstorms get rid of enough salt to keep her rust-free.




The former: decision about what?
Augh. Engine stuff. That’s what. The best way to make one good engine out of two crappy ones. There is a “best” way to do it. There is also a “cheap” way to do it, and I am sure that there is the “cheapest” way to do it, and these 3 ways may have nothing in common with one another, and if you start to throw in more variables, such as “easy” or “according to the manual” or “in the advice of a DD service tech” or “what Joe says is good” or…
All of this information being thrown at me and it is up to my pigeon brain to process it all and make a damn decision one way or the other.

I was actually feeling so scattered that I had to get the information out of my head, but I have been finding it really difficult to write recently. I think that this may be due to the fact that I have decided that I want to become a writer, because I love to write and I do it often, but now suddenly I find myself with a constant case of debilitating writer’s block. Augh! So, as I was riding my bike from Pascale’s in Pawtucket to the coffee shop in Providence where I was meeting up with a friend, I whipped out my voice recorder and started talking and talking and talking and talking and just spewed it all out in verbal form and it felt amazing!! I am contemplating listening to it and writing it down verbatim and then posting it, or figuring out how to make it into a voice clip and posting it here for you to listen to my insanity. The second option may be a little embarrassing for me, because I was talking with only the intention of myself hearing it, but hey; we are all human, and we all sound kind of stupid every now and then, and if you know me personally, then you have witnessed this first-hand and still talk to me, so whatever. I may post it. We’ll see.

But anyways, a friend gave me a couple bunches of collard greens for free from “Food not Bombs” yesterday and I am hungry and I need my calcium, so I am going to eat the big pot of sautéed collard greens that I just made and contemplate this puzzle with a full tummy a little later.
           

Monday, March 7, 2011

Let me get my bearings...

So, on Saturday I went to spend some time with Urge. I figured it was about time to pull a couple of the bearings out so that I could order some new ones and replace the darn things. After all, the ground is beginning to thaw which means that I can actually stand to be outdoors for more than 10 minutes, and Urge is no longer an icy buscicle coffin waiting for me to freeze to death.

So, anyways.

The crankshaft is kind of hidden behind these two sets of metal plates. I whipped out my manual. "Supports" they are called....

well, duh.
Apparently they play a crucial role in keeping the crank in place since it is so big and heavy. When you remove them, you actually have to make shims before putting the bolts back in place, so a trip to the local hardware store was in order. They didn't have the right size, so a little fab was necessary.













Whoa, I am getting a little ahead of myself.

BACK UP!
First of all,
The bolts.
Were huge.
ARE huge. I peered down at my tool options. I had my little craftsman ratcheting wrench in my hand. Erm... I don't think so.
I grabbed my favorite Snap-On breaker bar, placed it over the bolt, and pulled with ALL OF MY STRENGTH!
Nothing.
I then repositioned the angle, and forced all of my weight upon it, letting my feet come off of the floor.
Nothing.
I had just so happened to still have the handle to my aluminum jack handy: laying patiently across the top of the motor, gleaming sparkly blue (I swear that's not the reason that I bought it!) as if to say, "You're gonna neeeeeeeed meeeeeeeee!!!"
Humph. I was gonna need a whole lot more than just that. I would rather break the Craftsman wrench than the Snap-On bar, so the jack handle went over the end of the Craftsman wrench and then I called in for backup! Thankfully, Dave had come with me on this bus trip because he had needed to use the shop to fix some subframe something-or-other on his GTi. When he snapped the bolts loose, they made this wonderful metallic snapping noise! I thought the wrench had broken or something, but nope!

One of the other guys in the shop had turned his head to look over at where the sound had come from. "Wow!" he said. "Now, here's a question, before you take any more off, do you have a torque wrench to put those things back on?"
Hmmm... good question. I didn't even know what the torque spec was. Thankfully, the manual was handy... "250 to 260 foot pounds" Dave read to me from the book. "Holy Moly!" I exclaimed, "that's AMAZING!"

Every time I hang out with this motor, I think that my bus is even more amazing.

Alright, so I got the supports off, time to remove the caps. BUT WAIT! What is the most important thing that you must do first??
(Oh, C'mon, you MUST KNOW by now!)

Labeling!! With metal pieces, you do this with punches, of course. Just like I did on the inside of the heads. As I further inspected the rod caps, though, I noticed something WONDERFUL!















Someone had already done it for me!! Does this mean that the motor had been rebuilt before?? And there were some initials stamped into the tops of the main bearing caps. "AW" hmm... interesting.
I speculated for a bit and then moved on to taking off the caps and removing the lower bearing shells of one main bearing and one rod bearing, to see the size so I would know what to order.













Here they are! Both lower shells in all of their glory - and to my surprise and delight, they are both STD (standard) bore, which means that this engine has not been rebuilt before! I consulted the manual about the procedure for replacing the upper shells with the crank still in place, and I happened to read that the rods, as well as the main caps, came marked from the factory. How awesome! So could be that I am the first one to touch this motor.

Close inspection to my bearings reveals that they are actually not bad at all! I mean, replace them, definitely, but notice the wear... on a stock motor from 1989! Whoa I got my $350 worth and then some!

Sunday, February 20, 2011

Read the manual!

Wowee, so whenever I get bummed that things are moving slowly, I just have to come back here and read this blog and remind myself that a little over a month ago, I was just beginning to take apart 8V92 #2. :)

So, where are we now...

This past Saturday was quite eventful! For starters, my heads were returned to me with a clean bill of health, thanks to my buddy Joe over at Pascale's! Thanks, Joe! He had pressure tested them in the big machines over there to make sure that they had no cracks anywhere; which, apparently, is a common problem with old Detriots (especially after such damage as mine was subjected to, the poor dear!!). And I spent the later part of the evening sitting right here:



I really like this picture; it replaces any of the need that I have for actually writing anything, because you can tell exactly what has taken place over the last month of work. (which, can I just quickly add - has been only 3 days total due to significant life changes! whoa!)

Perhaps you can tell the story to yourself. What do you notice here?

I can point out a few things that are significant:
1) My favorite tool, the Snap-On breaker bar. You can tell that I am removing big things with big bolts when I break out this one!

2) My second favorite tool, the orange soft hammer! I have been breaking things free (even after removing their bolts) that have been fused to the side of the engine block with age and neglect.

3) The things that you cannot tear down an engine without: my permanent marker and plastic bags!! I have been doing some labeling of parts!

So in 1-3, you can tell that I have begun to swap things over from one engine to the other. Recall that the accessories from the DDEC are different than the MUI (naturally, such as the engine computer and electronic components, but there is also a larger trans cooler and heat exchanger... erm... "thingy". Observe:

MUI:












Aww, little ittybitty heat exchanger! Note: You can see the coils in the first picture!! (at the very top)

DDEC:













It's a lot rustier and filthier, but also much bigger!

Back to the observations!

4) A block of wood wedged against the crankshaft?? Huh??
Oh yeah, maybe that one deserves an explanation!
So, for those of you who read my article in Bus Conversions Magazine, you know of my experience with the lovely humans at Connecticut Detroit Diesel. Well, anyhow, I had been told that the camshafts were different, and so even though I didn't trust him, I thought it best to remove them and compare the two between the two engines. I decided to set about this work on Monday, the day after a winter autocross that I had helped to plan and put on. At the autocross I had mistakenly poisoned myself with wheat (I am a Celiac!) whilst munching on some corn chips that someone else had offered me. (Who would've thought corn chips? Eh, oh well...) So this day, I was still feeling lousy, foggy-headed, and just plain out-of-it. WHAT A BETTER TIME TO DO SOME ENGINE REBUILDING, YEEAAHHH!!

Erm...

Anyways, so there I was, after removing my Turbocharger and Supercharger (this was the same as the other engine, so it went smooth as clockwork!) and the heads, of course, trying to figure out how the heck to get those darn camshafts out without removing the flywheel bellhousing. Not only is the bellhousing huge and probably weighs as much as I do, but it is attached to the engine stand that is keeping my engine in the air... There was no way I was gonna detach that! So... what to do, what to do!

I was standing there puzzled when my friends Jason and Cheryl came into the shop to visit. They had driven up all the way from New York to drive in the Autocross, and so they had stayed some extra days just to hang with us. They hadn't seen Urge since his engine had been removed, so they were excited to see the bigness. Jason had just rebuilt the motor in his VW golf TDi, so I decided to explain my predicament, hoping that he would have some insight. ...maybe I have to put jack stands under it and actually remove the bellhousing... Jason and I were contemplating, talking and looking things over. But it was Cheryl who noticed my two huge volumes of bus manual that were sitting patiently in the corner, waiting for me to notice them. "Whoa look at the size of the manuals!" she exclaimed in awe, "I bet the answer is in here!"

Lo and Behold! It was. Which leads me to observation #5:

5) The manual is OPEN! And to the proper page! These things were written for a reason. :/

and, perhaps most importantly:
6) The engine is... ON ITS SIDE?? What's that all about? Well, if a picture was worth all of those words, then what is a movie worth?

Let's find out, shall we?



So, you get the idea! Now I am onto the next step of engine rebuilding: the bottom end! Thankfully, with an engine as huge as this, there are ways of removing and reinstalling the bearing shells without removing the crankshaft, which is what I am planning to do!

One more thing to mention before I sign off: all of that work to free the camshafts, and it turns out that I actually don't need to swap them, because they are the exact same camshaft. WOOHOO! This is fabulous news.

Alright, that's all for now!
Until next time,
Anja & Urge

Sunday, January 23, 2011

Motorhead Magazine

Urge and I are famous!

I walked into Tasca Ford on Friday to deliver something, and was overwhelmed by the service advisers exclaiming, "It's the Motorhead girl!" and asked me for my autograph... it was really cute. If only Urge had been there, too! He would have beamed with pride.

Motorhead is a local Rhode Island car enthusiast magazine. One of he owners came into the machine shop where I work to talk to us about some advertising, and he took a liking to the bus outside and the enormous engines inside. I did a little explaining about what was going on, and he thought it was good enough for a story in his mag, apparently! :)




Wednesday, January 12, 2011

Fire and Hammer!

SNOW DAYYYY!!!

Wow, 8 inches out there and it is still falling! Go Rhode Island! Dave and I are one of the few who have decided to brave the streets and leave our homes in a car, let alone drive the car to work and actually do something! (and we're driving down to Jamestown tonight... mostly all via back roads! Hooray for studded snow tires! Hooray for diesel Mercedes RWD power!!!)

Not too much good it does to have the Service Manager in the shop today (that would be MOI!) because no one's calling, that's for sure! And every time I try to order parts, the suppliers are all closed! The only thing that I ordered today came from Texas! (and the guy was really cute on the phone, he kept on calling me "ma'am")

Anyhow, after writing up some quotes and making tea, I have started messing around with the bus engines again. The heads from the DDEC motor are going to be pressure-tested by a friend of mine, Joe, who works at a local truck and trailer repair place that has all of this wonderful equipment. Our pressure-testing machine is awesome, but is ... *sigh* alas! Too small.

The heads are all clean and waiting patiently for Joe to come by tomorrow evening. Hoorah!

So.. Jee... what should the next step be?
Take apart the second motor, I suppose! Remove those heads, start pulling stuff off and comparing. I will use the best parts of what I have, and make sure to switch over anything that is different. The guy from CT Detroit Diesel told me that the camshafts were different. DO I believe him? Well... meh. I will see for myself!

Undo the bolts for the turbo... check!
Remove the huge pipes from the turbo... erm... hmm... harder than I expected.

THIS CALLS FOR SOME FIRE!!!
Fire, and a BIG HAMMER!























Always fun!


Now, on a total side note: for those of you who know me, you know that I hate cats. HATE THEM! They make my eyes itch and nose run and skin get red and swollen... I am allergic to cats. Some more than others.

BUT!

Urge doesn't mind cats at all. In fact, he likes them! Urge has 2 faithful watch cats. I panicked the other day (I do this a lot about my bus) when I realized that I hadn't put mouse traps in my bus and feared that there was bound to be a rodent infestation! However, when I went to survey the damage, I noticed that there was nothing: no signs of vermon! No droppings, no smell, no stuffing stolen from the couch... NADA! No mice.

Maybe I don't hate cats so much anymore.

I saw their prints in the snow all around my bus, and it made me happy.
Doesn't mean that I'll ever get a cat, or start liking cats, but maybe now... I am neutral. :)